Steel wire rope inspection

Material Analysis 百检检测 2024-03-01

The BAIJIAN Research Institute has many years of experience in the field of steel wire rope inspection、 and has a CMA qualified and standardized engineering team. The Baijia.net Research Institute always focuses on scientific research and customer-centric. It conducts testing and analysis work under strict procedures、 providing customers with one-stop services such as testing、 analysis、 and restoration. Testing reports can be scanned and queried for authenticity with one click Testing fee: Free initial testing、 quoted based on customer testing needs and experimental complexity Testing cycle: 7-15 working days to issue a testing report Contact number: 400-101-7153 or click on online consultation、 and our R&D engineers will communicate with you one-on-one

Detection Scope

Scope Introduction

Carbon steel wire rope

is made by twisting high-quality carbon structural steel wire as raw material.

< p> Stainless steel wire rope

is manufactured and twisted from stainless steel wire

Phosphate coated wire rope

is abbreviated as phosphating wire rope. The phosphating film of the rope making wire weighs 3-60 grams/square meter. After phosphating、 the wire is not subjected to cold drawing before twisting、 and the strand、 steel core、 and wire rope are directly twisted. The phosphating film can improve the wear resistance and corrosion resistance of the rope making wire surface、 effectively suppressing the occurrence of fretting fatigue< p> Galvanized steel wire rope

The protection of the galvanized layer on the steel wire belongs to anodic protection、 and the thicker the galvanized layer、 the stronger the anti-corrosion ability. 3. Coating plastic steel wire rope、 coating a certain thickness of plastic on the outer surface of the steel wire rope or the outer surface of the strand rope、 including polyethylene、 polypropylene、 polyurethane、 etc< p> Smooth steel wire rope is a rope making steel wire obtained by cold drawing raw materials after heat treatment and surface preparation. The steel wire is no longer subjected to any surface treatment and is directly twisted into strand ropes、 steel cores、 and steel wire ropes< p> Single strand rope、 also known as single twisted rope、 is made by twisting the rope making steel wire around the central wire or hemp core、 and can be twisted into one or multiple layers of steel wire< p> Double twisted rope

is a widely used variety of steel wire rope、 which is made by twisting a double stranded rope around the rope core (steel core or fiber core) and can lay one or multiple layers of steel wire< p> Triple twisted rope

is made by twisting double twisted rope as a strand around the rope core. It is mainly used for thick gauge steel wire ropes with a diameter of over 60mm.

Point contact steel wire ropes

have the same diameter of steel wires in the strand、 and the twist angle between each layer of steel wire is the same、 with different lay lengths. Therefore、 the inner and outer layers of steel wire intersect with each other、 forming a point contact state< p> The wire rope in line contact

has the same lay distance and different lay angles for each layer of wire in the strand、 and the inner and outer layers of wire are in contact with each other on a spiral line、 presenting a line contact state. Under the same usage conditions、 the service life of wire contact wire ropes is longer than that of point contact wire ropes< p> Compaction type steel wire ropes were originally called surface contact steel wire ropes. During the laying process of steel wire ropes、 contact surfaces are formed between the steel wires through forging、 drawing、 etc.、 including strand rope compaction、 wire rope compaction、 and rope strand double compaction< p> The outer layer of the sealed steel wire rope is made of special-shaped steel wire、 including steel wire with a T-shaped S-shaped Z-shaped cross-section structure. The surface is smooth and has good wear resistance. Compared with other types of steel wire ropes of the same diameter、 it has higher tensile strength and can withstand lateral pressure. However、 it has poor flexibility、 complex technology、 and high manufacturing costs. It is commonly used as a load-bearing cable、 such as in cable cranes and aerial cableways< p>

Testing items

Twisting、 wire diameter、 rope diameter、 tensile strength、 oiling、 repeated bending test、 number of twists、 whole rope breakage、 metal cross-sectional area loss、 local damage、 etc.

Density、 hardness、 tensile modulus of elasticity、 elongation at break、 compression modulus、 bending stress、 bending strength、 compressive strength、 impact strength、 tensile strength、 wear amount、 friction coefficient、 wear rate、 etc.

Wear、 etc

Partial Testing Standards

AQ 2026-2010: Specification for Inspection of Steel Wire Ropes for Metal and Non metal Mine Hoisting

AS 2759-2004: Steel Wire Rope User Manual

AS 3569-2010: Steel Wire Ropes

AS/NZS 4812-2003: Non destructive Inspection and Scrapping Guidelines for Steel Wire Ropes in Mine Hoisting Systems

ASTM A363-2003 (2014) Specification for Galvanized Steel Wire Rope for Ground Overhead Lines

ASTM A460-2011: Standard Specification for Copper Clad Steel Wire Rope

ASTM A474-2003 (2008): Specification for Aluminum Plated Steel Wire Rope

ASTM A475-2003 (2014): Specification for Galvanized Steel Wire Rope

ASTM A492-156 0190 2607 (2009): Specification for Heat Resistant Stainless Steel Wire Rope

ASTM A640-1997 (2014) 8: The specifications of galvanized steel wire rope used for the suspension bracket of the zigzag cable

The business of the testing agency stationed at BAIJIAN covers the entire testing industry. Online one-on-one service. The inspection report is delivered on time and with good quality、 and customers can enjoy the report delivery service. On the Baijian platform、 customers can complete the inspection process online from ordering services to submitting commission information to finally paying the inspection fee. They don't need to go out to complete the inspection process. The report was delivered on time and with good quality. The platform is committed to providing testing services for enterprises and individuals. It uses Internet+testing e-commerce to provide customers with diversified testing services

Function of testing report:

1. Project bidding: Issue authoritative third-party CMA/CNAS qualification report

2. Online e-commerce platform entry: Quality inspection report recognized by major e-commerce platforms

3. Used as a sales report: issuing legally effective testing reports to make consumers more confident

4. Papers and research: Provide professional personalized testing needs

5. Judicial services: providing scientific、 fair、 and accurate testing data

6. Industrial problem diagnosis: Verify the troubleshooting and correction of industrial production problems

inspection and testing process:

1. Telephone communication and confirmation of requirements

2. Recommend solutions and confirm quotations

3. Mail samples and arrange testing

4. Progress tracking and result feedback

5. Provide reports and after-sales service

6. If urgent or priority processing is required

Testing and testing characteristics:

1. The testing industry is fully covered、 meeting different testing needs

2. Fully cover the laboratory and allocate localized testing nearby

3. Engineers provide one-on-one services to make testing more accurate

4. Free initial testing、 with no testing fees charged

5. Self service order delivery for free on-site sampling

6. Short cycle、 low cost、 and attentive service

7. Possess authoritative qualifications such as CMA、 CNAS、 CAL、 etc

8. The testing report is authoritative and effective、 and is generally used in China

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