This standard specifies the requirements and quality grading for magnetic particle testing and penetrant testing personnel、 testing equipment、 process methods、 and testing reports. This standard is applicable to the quality inspection and evaluation of ship steel welds p> 2 Normative References: The clauses in the following documents become the clauses of this standard through reference in this standard. For dated reference documents、 all subsequent amendments (excluding corrected content) or revisions are not applicable to this standard. However、 parties who have reached agreements based on this standard are encouraged to study whether new versions of these documents can be used. For undated references、 the latest version of * applies to this standard. GB/T 12604.3 Non destructive Testing Terminology Penetrant Testing GB/T 12604.5 Non destructive Testing Terminology Magnetic Particle Testing HB/Z 61-1998 Penetrant Testing JB/T 6064 Technical Conditions for Chromium Plated Test Blocks for Penetrant Testing JB/T 6065 Standard Test Blocks for Magnetic Particle Testing JB/T 8290 Magnetic Particle Testing Machine JB/T 9213-1999 Non destructive Testing Penetrant Testing A-type Comparison Test Blocks SH/T 0161-1992 Determination of Chlorine Content in Petroleum Products 3 Terminology GB/T 12604.3 and GB/T 12604.5 The terms and definitions established are applicable to this standard. 4. Testing personnel 4.1 Personnel engaged in magnetic particle testing and penetrant testing should hold the corresponding ship non-destructive testing technical qualification certificate recognized by China Classification Society. 4.2 Preparation of process documents Personnel (such as process cards and/or process procedures) should hold corresponding Level II or above ship non-destructive testing technical qualification certificates. 4.3 Personnel reviewing magnetic particle testing and penetration testing process documents should hold corresponding Level III and I ship non-destructive testing technical qualification certificates. 4.4. The vision of testing personnel should be checked once a year、 and the corrected vision should not be less than 1.0、 without color blindness or color weakness. 5 Testing equipment 5.1 Measuring equipment used for testing must be equipped with A legally qualified unit shall conduct metrological verification and issue a verification certificate、 ensuring that it is within the validity period of the measurement. 5.2 The magnetic particle testing machine should comply with the provisions of JB/T 8290. 5.3 The AC electromagnetic moment used for magnetic field testing should have a lifting force greater than 44N at its large magnetic field spacing、 and the lifting force of the DC electromagnetic moment at its large magnetic field spacing should be greater than 177 N.5.4 The powder sprayer used for applying dry magnetic particles should be able to evenly spray out a mist of dry magnetic particles and generate sufficient compressed air flow to blow off magnetic particles that have not formed magnetic marks on the tested surface. The gas flow rate emitted by the powder sprayer should be adjusted as necessary according to the method specified by the manufacturer. 5.5 The magnetic suspension spraying equipment should have a stirring device or corresponding capacity to ensure that the magnetic suspension is in a uniform suspension state and can be applied to the tested surface with appropriate pressure. The ultraviolet wavelength range of the 5.6 black light lamp is 330 nm~390 nm、 with a central wavelength of 365 nm. The ultraviolet irradiance at a distance of 380 mm from the surface of the black light filter plate should not be less than 1000 u w/cm. When the voltage fluctuation of the black light power supply exceeds ± 10%、 a voltage regulator should be installed P>
Function of testing report:
1. Project bidding: Issue authoritative third-party CMA/CNAS qualification report
2. Online e-commerce platform entry: Quality inspection report recognized by major e-commerce platforms 3. Used as a sales report: issuing legally effective testing reports to make consumers more confident 4. Papers and research: Provide professional personalized testing needs 5. Judicial services: providing scientific、 fair、 and accurate testing data 6. Industrial problem diagnosis: Verify the troubleshooting and correction of industrial production problemsinspection and testing process:
1. Telephone communication and confirmation of requirements
2. Recommend solutions and confirm quotations 3. Mail samples and arrange testing 4. Progress tracking and result feedback 5. Provide reports and after-sales service 6. If urgent or priority processing is requiredTesting and testing characteristics:
1. The testing industry is fully covered、 meeting different testing needs
2. Fully cover the laboratory and allocate localized testing nearby3. Engineers provide one-on-one services to make testing more accurate
4. Free initial testing、 with no testing fees charged
5. Self service order delivery for free on-site sampling
6. Short cycle、 low cost、 and attentive service 7. Possess authoritative qualifications such as CMA、 CNAS、 CAL、 etc 8. The testing report is authoritative and effective、 and is generally used in China